CYCO Spray Nozzles

Dongguan Changyuan Spraying Technology Co., Ltd

sales@cycoes.com

Battery Negative Reactor Cleaning Report

CIP cleaning system, commonly known as “local cleaning system”, is widely used in beverage, dairy products, juice, pulp, jam, alcohol and other food and beverage production enterprises. In situ, CIP is also known as clean in place or clean. Cleaning in place means not disassembling or moving the equipment, using high-pressure and high-concentration liquid to clean, the CIP cleaning system has a strong impact on the equipment, and cleans the contact surface of the tank, and has strict sanitation for the cleaning and purification of the equipment Require.

Cleaning features: CIP cleaning system can ensure the cleaning effect, save running time; save labor; save water and other energy, reduce the amount of detergent; the production equipment can achieve large-scale, high degree of automation; prolong the service life of production equipment.

Cleaning principle: The cleaning system is an automated system for cleaning production equipment. It can efficiently clean the inside of the equipment without dismantling the equipment. The principle of the CIP cleaning system is based on the combination of physics, chemistry and fluid mechanics. Through the action of certain flow, flow rate, temperature and chemical substances, the effect of cleaning the inside of the equipment is achieved. .

The cleaning system is mainly composed of three parts: cleaning liquid recovery system, cleaning liquid preparation system and cleaning liquid delivery system. The tank cleaning nozzle is CYCO 360° Tank Cleaning Nozzle.

A description of the slurry cleaning of the customer’s negative electrode reactor:

Customer case one:
1. Reactor diameter 1200mm, height 1300mm
2. The internal slurry is relatively thick, reaching 20~35mm thick. When cleaning with 360A, it is easy to peel off large pieces of slurry on the surface, resulting in blockage of the discharge port.
3. The cleaning pressure is 5Bar, the flow rate is 50L/min, and the cleaning time is about 50 minutes
4. Cleaning liquid medium: pure water (deionized water)
According to the on-site operator’s understanding, the reactor has not been cleaned for at least 6 months.

Uncleaned state Cleaned state

 

Large pieces of slurry fall off

Customer case two:
1. Reactor diameter 1970mm, height 1550mm
2. The internal slurry adheres to a thickness of 10~20mm, and no large pieces of slurry fall off during 360A cleaning.
3. The cleaning pressure is 5Bar, the flow rate is 50L/min, and the cleaning time is about 45 minutes
4. Cleaning liquid medium: pure water (deionized water)
According to the on-site operator’s understanding, the reactor has not been cleaned for one and a half months.

 

Customer cleaning site2

 

Uncleaned state

 

Cleaned

Problems with cleaning:
1. There is a stirring rod inside the reaction kettle. The surface facing the nozzle can be 100% cleaned, but the back cannot be cleaned normally. The connecting rod of the nozzle is changed to a retractable one, and the angle can be adjusted in the tank at will. The places that cannot be cleaned reach into the back for cleaning.
2. The customer reported that the water consumption is too high. It is recommended to add filtration in the ton bucket, and the liquid in the bucket is cleaned in a circular manner, and finally rinsed.
3. Because the customer has not cleaned it for a long time, the slurry attached to the inside of the tank is relatively thick, and the pressure is relatively high during cleaning, which will easily cause large pieces of slurry to fall off and block the sewage outlet.

The nozzle can be rotated and angle adjusted, and it can go deep into the other side of the stirring rod to clean again, which can avoid the current situation of unclean cleaning.

CYCO 360° Tank Cleaning Nozzle is suitable for cleaning large tanks from 8 meters to 25 meters, beer, wine, transportation, paper, dairy products, food, beverages, ethanol, chemical petroleum, municipal sanitation, fuel oil, biopharmaceuticals, paint coatings, cosmetics. More info about CYCO 360° Tank Cleaning Nozzle

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